Lathe Operations: Facing

Image
Facing Operations Facing is the process of removing metal from the end of a workpiece to produce a flat surface. Most often, the workpiece is cylindrical, but using a 4-jaw chuck you can face rectangular or odd-shaped work to form cubes and other non-cylindrical shapes.

When a lathe cutting tool removes metal it applies considerable tangential (i.e. lateral or sideways) force to the workpiece. To safely perform a facing operation the end of the workpiece must be positioned close to the jaws of the chuck. The workpiece should not extend more than 2-3 times its diameter from the chuck jaws unless a steady rest is used to support the free end. Cutting Speeds

If you read many books on machining you will find a lot of information about the correct cutting speed for the movement of the cutting tool in relation to the workpiece. You must consider the rotational speed of the workpiece and the movement of the tool relative to the workpiece. Basically, the softer the metal the faster the cutting. D…

GENERAL SAFETY RULES FOR OPERATING MACHINERY

1. KNOW YOUR MACHINE.
Read the manual carefully. Learn the machines applications and limitations, as well as the specific potential hazards peculiar to it.


2. KEEP GUARDS IN PLACE and in working order.


3. EARTH ALL MACHINES.
If the machine is equipped with three-pin plug, it should be plugged into a three-pin electrical socket. Never remove the earth pin.


4. REMOVE ADJUSTING KEYS AND WRENCHES.


5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.


6. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use machinery in damp or wet locations, or expose them to rain. Keep work area well lit.


7. KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be kept a safe distance from work area.


8. MAKE WORKSHOP CHILDPROOF
Use padlocks, master switches or remove starter keys etc.


9. DON'T FORCE THE MACHINE.
It will do the job better and safer, at the rate for which it was designed.


10. USE RIGHT TOOL.
Don't force a tool or attachment to do a job for which it was not designed.


11. WEAR PROPER APPAREL.
Loose clothing, gloves, neckties, rings, bracelets, or other jewellery may get caught in moving parts. Nonslip footwear is recommended. Long hair should be contained.


12. USE SAFETY GLASSES.
Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.


13. USE EAR DEFENDERS.


14. DON'T OVERREACH.
Keep proper footing and balance at all times.


15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.


16. ALWAYS DISCONNECT THE MACHINE before servicing or changing accessories.


17. AVOID ACCIDENTAL STARTING.
Ensure the machine is switched OFF before plugging in.


18. CHECK FOR DAMAGE.
If part of the machine (eg. A cover or guard), is damaged, it should be carefully inspected to ensure that it can perform its' intended function correctly. If in doubt, the part should be renewed. Damage to moving parts or major components should be Inspected by a qualified technician before operating the machine. Contact your local dealer for advice.


19. DO NOT STAND ON THE MACHINE.
Serious injury could occur if the machine is tipped over. Do not store materials above or near the machine such that it is necessary to stand on the machine to get to them.

Comments

Popular posts from this blog

Lathe Operations: Step Turning

Lathe Operations: Plain Turning

What Is Capstan Lathe Machine?